Rapid Prototyping and Additive Manufacturing

Computer aided manufacture enables us to machine pattern equipment, simple or complex from your 3D CAD data using 5 axis machining centres. Pattern and casting method design is incorporated into the model data enabling much faster and more accurate tooling production than via traditional methods.

Stereolithography technology offers the possibility of producing complex parts manufactured directly from 3D modeling software. Many materials can be used and Micron are currently involved with the development of this fascinating technology. We can produce a cast component in a matter of days from receipt of cad data. We can modify your CAD model file to incorporate our running and feeding systems and from this data a pattern model can be made and a casting produced in almost any alloy.

3D Printing can be used in the additive manufacture of sand moulds and cores negating the need for complex and expensive pattern tooling. 
Unlike conventional manufacturing methods, 3D printing removes many of the traditional constraints associated with tooling and pattern making. Complex geometries, intricate features and forms that would once have been difficult or impractical to manufacture can now be produced directly from digital data. If it can be constructively conceived and digitally modelled, 3D printing opens the possibility of making it a reality — with far fewer restrictions on design complexity.

Where CAD data is unavailable, we can utilise 3D laser scanning to accurately capture an existing component and reverse engineer it into a detailed digital model. From this data, we can develop the most appropriate route to manufacture — whether producing new pattern equipment, creating 3D printed tooling, or incorporating design modifications before progressing to the finished casting.This provides a flexible route from an existing component to a fully engineered replacement casting, even where original drawings or tooling no longer exist.